Spray Dryer Manufacturers in Pune

About Spray Dryer

Spray drying is a versatile and effective process for feedstock liquid conversion to powder form. The process suggests misting of the liquid feed into very small-sized droplets carried with hot air. The momentary drying operation provides instantaneous volatilization of moisture, resulting in dry powder particles. Our spray dryer equipment offers an optimized to provide particle size uniformity with improved product stability and quality.

Types of Spray Dryer:

Being at the forefront of spray dryer suppliers in Pune, Saksham Industries provides a wide variety of spray dryer machines to suit specific industrial requirements. Our machines are renowned for their strength, efficiency, and accuracy. Below are the major types of our spray dryers:

• Effluent spray: These dryers are meant for converting raw wastewater into dry and manageable powder. The volume of wastes by this method will decrease, which may also result in the recovery of valuable secondary products. Effluent spray drying is an important technology for environmental compliance since it minimizes liquid effluent discharge and renders the dry solids easier to dispose of or reuse.
• Pharmaceutical Spray Dryer: These systems are specially designed to offer prescriptions in about the same well-controlled environment relative to particle size and morphology for those becoming drug delivery products. They also run closed-loop systems to maintain sterility and operate with sensitive compounds. They should produce continuous and free-flowing powders that will be used for inhalers, tablets, and other forms of pharmaceutical formulations. Thus, ensuring them of stability in terms of dose and efficacy.
• Chemical Industry Spray Dryer: Our Spray dryers for the chemical industry accept vast amounts of material-all taken from a wide range of corrosive and abrasive materials. It is designed to take quite a beating. It probably incorporates some specialized materials of construction. The dry powders made by these dryers are catalysts, pigments, and many other chemicals, whose production may require precise control over particle size and chemical composition.
• Pesticide Industrial Spray Dryer: These Pesticide spray dryers are very much specially adapted to having potential or powerful materials. Such possessions become safety as well as containment issues with closed-loop systems plus specialized filtration. This type of spray dryer produces fine uniform powders for agricultural applications with good distribution for effective pest control and less wetting on the environment.
• Two-stage spray dryer: This is a primary spray drying chamber and additional drying stage, mostly in the form of fluidized bed. This is a novelty for maximizing dryer effectiveness, together with control over its final moisture content and particle size. They are designed for very low moisture products or specific particle features.
• Industrial Pilot Spray Dryer: These pilot industrial spray dryers are a reduced scale version of production dryers and are meant for testing of products and process development. Thus, optimization of drying parameters would be achieved before full-scale production, thereby reducing risks and costs involved. In terms of research and development, they play an important role as they provide crucial data to scale up.

Technical Specifications of Spray Dryer:

Key Features of Spray Dryer:

As spray dryer suppliers in Pune, we offer top-quality dryers with the following multiple features, which give the best results and performance.

1. Rapid Drying Process: In spray drying, hot air is blown over the liquid feed by which drying is done almost instantly. It takes just a few seconds to evaporate the moisture content from liquids. This kind of fast drying protects the qualities, flavours, and nutrition of because sometimes materials are sensitive to heat.
2. Uniform Particle Size Distribution: Spray drying gives rise to fine, consistent and free-flow powder with well-defined size distribution. It is of utmost importance particularly to those in food, chemical, and pharmaceutical industries since uniformity has an impact on product performance.
3. High Efficiency and Continuous Operation: Spray drying also has an uninterrupted operating pattern, which allows vast scales to produce with very little downtime. It has an excellent hyperthermal efficiency, which makes moisture removal fast while using lesser energy.
4. Customizable Nozzle and Atomization System: In the case of equipment which offers various atomizations by means of atomization device such as pressure nozzles, rotary disks or ultrasound, spray dryers could easily be customized to give droplet sizes, drying speed, and characteristics of powder as desired.
5. Temperature Control from Heat Sensitive Materials: Temperature control would really be appropriate for sensitive thermally degraded products such as dairy powders, enzymes and pharmaceuticals. Stabilization of the products and prolonged shelf life are some of the expected outcomes.
6. Closed or Open Loop Operation: Spray dryers can be constructed for either open-loop operation (drying with standard air) or closed-loop operation (using nitrogen or inert gases), thereby making these tubes very suitable for flammable or oxygen-sensitive materials.

Industrial Spray Dryers Benefits:

Our industrial spray dryers provide high-capacity and efficient large-scale drying applications for the food processing, pharmaceutical, and chemical industries. They are sturdy and guarantee maximum capacity and efficiency to serve well in large-scale production. The main advantages are:

• Consistent Product Quality: Obtain uniform and consistent powder quality for better product performance.
• Scalability: Scale up quickly from pilot trials to large-scale production.
• Durability: Constructed from durable materials to handle aggressive industrial applications.

Applications of Spray Dryer:

As spray dryer exporters in Pune, these are found in many applications for drying ingredients or their products. Some of these applications are given as below.

1. Food & Beverage: The food and dairy industry processes the production of milk powders, coffee powders, whey proteins, egg powder, and flavoring agents. Spray drying preserves the nutrients and prolongs shelf stability.
2. Pharmaceutical: The pharmaceutical industry uses spray-drying as a constant for drying antibiotics, probiotics, vaccine preparations, and some herb extracts. This enhances bioavailability, controls the size of the particles, and stabilizes the drug.
3. Chemical: In the chemical industry, spray-drying is employed for the drying of detergents, catalysts, pigments, and special chemicals. It helps assure consistency in particle size and has benefits in improving storage and handling properties.
4. Cosmetic Industry: In the cosmetic and personal care industry, it helps dry herbal extracts, essential oils, and active cosmetic ingredients into stable and very fine powders that are easy to formulate in skin care and make-up products.

Why Saksham Industries?

As one of the eminent spray dryer manufacturers in Pune, Saksham Industries prides itself in ingenuity, customer satisfaction, and quality. These are considerations why we should be hired for any spray drying purpose:

• Experience: We know the fine and not-so-fine details of spray drying because we are experienced, so we provide effective solutions.
• Quality Assurance: All our products are rigorously tested for quality conforming to the best standards.
• Customer Support: We offer holistic support from training, installation, and maintenance to support.
• Innovative Solutions: Our Research and Development Department forms and improvs new technology continuously with the emphasis on increasing efficiency and performance.

Being the recognized spray dryer manufacturers, suppliers, and exporters in Pune, at Saksham Industries, we provide competitive prices for spray dryers without compromising on quality. The prices we give you represent the value and durability that our equipment carries, providing the maximum return on investment for you. Contact us.