Shell and Tube Heat Exchanger Suppliers and Exporters in India
We are manufacturers, suppliers, and exporters dedicated to meeting diverse industrial requirements. We as a shell and tube heat exchanger suppliers and exporters in India. Our expertise guarantees optimal heat transfer, minimal maintenance, and robust corrosion resistance. Today, these units serve hundreds of clients across oil & gas, petrochemicals, power generation, and process industries. Contact us now - Saksham Industries is your trusted partner for Shell and Tube Heat Exchanger Manufacturers in India.
What Is a Shell and Tube Heat Exchanger?
A Shell and Tube Heat Exchanger consists of a cylindrical shell surrounding a bundle of tubes through which one fluid flows, while another fluid moves around the tubes within the shell. This configuration enables efficient thermal energy exchange under variable pressures and temperatures. Our units comply with ASME Section VIII Division 1, British Standards, Indian Standards, TEMA, PED, API‑660, Naval Engineering Standards, and IBR certifications, guaranteeing both safety and performance.
Technical Specifications of High-Pressure Shell & Tube Heat Exchanger:
As the leading Shell and Tube Heat Exchanger manufacturers, exporters and suppliers in India, we give a consolidated table that summarizes the specifications for the shell and tube heat exchanger along with the other types mentioned:
|
Shell & Tube |
Condenser |
Oil Cooler |
Intercooler |
After Cooler |
Economizer |
Surface Condenser |
Liquefier |
| Material Used |
Stainless Steel |
Copper alloys or Stainless Steel |
Aluminum, Copper, or Stainless Steel |
Aluminum or Stainless Steel |
Stainless Steel or Aluminum |
Carbon Steel or Stainless Steel |
Copper-Nickel alloys or Titanium |
High-grade Stainless Steel or specialized cryogenic alloys |
| Flow Arrangement |
Parallel |
Counterflow |
Crossflow or Counterflow |
Counterflow |
Counterflow |
Counterflow |
Multi-pass (Shell & Tube) |
Counterflow |
| Inlet Temperature |
30 to 200 °C |
~40–60 °C (cooling medium side) |
80–150 °C |
200–300 °C |
100–150 °C |
120–180 °C |
~20–30 °C (cooling water side) |
One side near ambient; the other below –150 °C |
| Outlet Temperature |
30 to 200 °C |
~35–55 °C (condensate temperature) |
60–100 °C |
100–150 °C |
40–60 °C |
200–250 °C |
~25–35 °C (condensate temperature) |
Near liquefaction temperature (e.g., –161 °C for LNG) |
| Pressure Rating |
Up to 50 bar |
Up to 10–20 bar |
Up to 10 bar |
Designed to match compressor discharge |
Designed for compressor discharge |
Up to 50 bar or higher |
Low pressure (often operating under vacuum on the steam side) |
High pressure |
| Medium |
Liquid or fluid |
Steam (condensing to water) |
Oil (lubricating/hydraulic fluid) |
Air or gas |
Air or process gas |
Water or process fluid |
Steam (shell side) with cooling water (tube side) |
Gases (e.g., natural gas, nitrogen, oxygen) |
| Heat Transfer Type |
Tube (Shell & Tube design) |
Shell & Tube or Plate design |
Fin-tube or Plate design |
Tube-and-fin or Plate configuration |
Fin-tube or Plate design |
Shell & Tube design |
Shell & Tube design |
Plate-fin or specialized Shell & Tube design |
| Applications |
Industrial process applications |
Power plants, refrigeration, HVAC systems |
Engine oil cooling, industrial lubrication |
Turbocharged engines, industrial compressors, process gas cooling |
Refrigeration systems, gas compression applications |
Boiler feedwater preheating, waste heat recovery, power plants |
Power plant condensers (thermal or nuclear), large-scale refrigeration |
LNG production, industrial gas liquefaction |
(Note: Each row in the table outlines key parameters and considerations for each type of heat exchanger. These generalized specifications can serve as a baseline; final designs would need to be tailored to the specific operating conditions, design codes, and process requirements of each application.)
Types of Shell and Tube Heat Exchangers
- 2‑4 Shell & Tube Heat Exchanger: This design features two shell passes and four tube passes, maximizing heat transfer within limited footprints. Engineers favor it when high effectiveness is crucial, though pressure drop considerations must be managed. Consequently, it’s ideal for processes demanding rapid temperature shifts and compact equipment layouts.
- 1‑2 Shell & Tube Heat Exchanger: Incorporating one shell pass and two tube passes, this configuration strikes a balance between efficient heat transfer and manageable pressure drop. It excels in applications where moderate thermal exchange is needed without sacrificing system stability or energy efficiency.
Applications of the Shell and Tube Heat Exchanger
- Oil & Gas Processing: Used in crude oil preheating and hydrocarbon cooling, these exchangers ensure stable operation under high pressures and corrosive environments.
- Chemical & Petrochemical Plants: They manage reaction temperatures and reflux duties, enhancing yield and safety in synthesizing chemicals.
- Power Generation: Serving as condensers or boiler feedwater preheaters, they improve cycle efficiency and reduce fuel consumption.
- Refrigeration & HVAC: As condensers and economizers, they deliver precise temperature control in large‑scale cooling systems.
- Industrial Manufacturing: Employed for process heating, coolant recuperation, and waste‑heat recovery, they lower operational costs and environmental impact.
How Shell and Tube Heat Exchanger Works
A hot fluid enters the tube bundle, transferring its thermal energy through tube walls to the colder fluid flowing around them. Baffles inside the shell guide the flow, creating turbulence that boosts heat transfer efficiency. Depending on application needs, a U‑tube or straight‑tube bundle design is selected to optimize performance and maintenance access.
Shell and Tube Heat Exchanger Ordering, Compliance, and Safety Information
When ordering, specify fluid properties, temperature ranges, and pressure ratings. All our exchangers carry ISO, ASME U/R/NB registrations, ensuring compliance with global standards. For safety, we perform GTAW, FCAW, SMAW, SAW welding and conduct radiographic, ultrasonic, magnetic particle, and liquid penetrant testing. Our in‑house facilities include hydrostatic, pneumatic, and PMI testing on a 6 m × 3 m × 2 m test pit.
Contact Details
- Address: Gat No. 285 Nanekarwadi, Chakan, Taluka Khed, Pune - 410501, Maharashtra, India
- Phone: +91‑9850751781
- Email: info@sakshamindustries.in
Why Choose Us? for Shell and Tube Heat Exchanger in India
- Expertise & Experience: Over 20 years serving process industries with best‑in‑class heat exchangers.
- Industry Compliance: Certified to ASME, PED, IBR, and more, ensuring regulatory adherence.
- Customized Solutions: Tailored designs, material grades, and testing protocols to match your exact needs.
- Quality Assurance: From raw‑material sourcing to final inspection, quality is never compromised.
- Wide Industry Experience: Proven performance across oil & gas, petrochemicals, power, and manufacturing.
- Reliable Performance: Robust designs minimize downtime and optimize lifecycle costs.
Because of these strengths, Saksham Industries remains the premier choice for Shell and Tube Heat Exchanger Manufacturers in India and Shell and Tube Heat Exchanger Suppliers India.
The Saksham Industries is your trusted manufacturer, supplier, and exporter in India. We combine deep industry knowledge with advanced manufacturing facilities to deliver equipment that excels in durability and efficiency. Contact us to get started.
