Pneumatic Conveying System Manufacturers in Pune

About Pneumatic Conveying System

Pneumatic conveying system is a low-technology process in which bulk material in the form of powder or granules is transported through a pipe by utilizing the motion of air or some other gas. There can be many different kinds of bulk materials from many different industries that can be conveyed using this technology. A pipe can be used to convey bulk material, such as powders or grains, using a pneumatic conveying system, a straightforward technique. With this technology, numerous various bulk commodities from a large range of industries can be transported.

The air flow and pressure are created at the beginning of a pressure-type system. The vacuum and air flow are created at the end of a vacuum-type system. Therefore, the system can transport products from one place to another efficiently by changing the pressure difference and air flow.

Types of Pneumatic Conveying System:

We, pneumatic conveying system suppliers in Pune, provide various types of it to ensure its longer performance and make more options to the customers for selection.

• Dilute Phase Conveying: A system that functions with high airflow speed lifts solid material particles through air movement. The system is best used to transport flour grains along with powders without causing material abrasion. During dilute phase systems the ratio of product to airflow remains low. Relatively long material transfers frequently make use of this method of conveying. The swift pipeline motion generates conditions that harm both pipeline machinery and material properties.
• Dense Phase Conveying: The process of dense phase conveying operates at reduced airflow speed while applying elevated pressure. The transport method uses slugs or fluidized beds which creates a higher material-to-air ratio. This specific method serves fragile material types including cement and sand together with granular items. The system operates with velocities that reduce material breakdown alongside pipeline deterioration. The choice between dense phase systems occurs for transporting materials of importance over relatively short distances.
• Semi-Dense Phase Conveying: The conveying type exists between the conventional Dilute and Dense phases. Transportation of materials proceeds using air velocity parameters located between standard dilute and dense phase operation. The system functions when equipment durability requirements demand higher speeds compared to dense phase operation. The system functions well for substances that easily transmit air throughout.

Technical Specifications of Pneumatic Conveying System:

Features of Pneumatic Conveying System:

As pneumatic conveying system manufacturers in Pune, we design and supply it with several features to ensure its optimal performance and longer life span. Below are some of these features listed.

1. Enclosed Material Handling: Pneumatic conveying systems are fully enclosed pipes that carry materials through air or gas. This prevents any chances of contamination and reduces dust emissions. Such an enclosure improves the safety of the workplace, maintains purity of materials, and also conforms to environmental safety regulations, thereby rendering it as an ideal conveying system for industries where hygienic conditions or contamination-free conveyance is a requisite.
2. Flexible Routing & Layout: Unlike mechanical conveyors, pneumatic systems transport materials over long distances with multiple bends and elevations. They navigate obstacles, move materials vertically or horizontally, and integrate with existing systems, making them highly adaptable to different plant layouts and space constraints.
3. Suitable for Bulk Material Categories: They can used as a single supply of bulk materials, powders, granules, pellets, and fine dust. They are commonly employed for transporting cement, flour, sugar, plastic resins, and chemicals; very few of these systems can convert and transport even fragile, abrasive, and cohesive materials while preventing severe degradation.
4. Three Types of Conveying Modes: Pneumatic conveying operates under three modes-Dilute Phase which would be for high speed-low pressure to transport the light materials and Dense Phase which is for low-speed high pressure for heavy or fragile materials and Semi-Dense Phase which is a balance between the two. Mode selection is dependent on material characteristics and process requirements.
5. Automated & Efficient Operation: These systems can be integrated with PLC based controls for efficient automated operation thereby reducing manual labor for improved efficiency. Sensors are used to monitor air pressure, material flow, and blockage detection to allow smooth operation with the least amount of human intervention by the user. The same is true for increasing productivity and reducing downtime.

Applications of Pneumatic Conveying System:

As pneumatic conveying system exporters in Pune, we supply and export this system to many gloabal and international industries for conveying purposes. Some of these applications are given as below.

1. Cement & Construction Industry
2. Food & Beverage Industry
3. Chemical & Pharmaceutical Industry
4. Plastic & Polymer Industry
5. Power Plants
6. Mining & Mineral Processing
7. Agriculture & Grain Handling

Being the recognized Pneumatic Conveying System manufacturers in Pune, suppliers and exporters in Pune, at Saksham Industries, we produce various types of machines and systems that are suitable for different industrial applications. Our primary experience in the production of products utilized in the many manufacturing sector allows us to provide better quality products that follow world-class standards. Depending on the customer requirements, we also have the capability to customise products as per their individual needs. We design and produce the entire series of material storage & conveying Systems for your organization as a turnkey solution. Get the best pneumatic conveying system in Pune at the best price! Contact us.